Higrid® Corrugated Aluminum Honeycomb

概述

HIGRID® 高强度波纹铝蜂窝是蜂窝结构中紧固件嵌件和边缘加固的理想解决方案。它也是出色的高冲击能量吸收器。通过将波纹铝箔片粘合在一起制成,其密度比传统的膨胀蜂窝高得多。

In sandwich structures where localized strength and stiffness are required, HIGRID® outperforms alternative materials. Easier to use than microballoon epoxy potting compounds, it is also stronger and more reliable with no possibility of bubbles or voids. If damaged, HIGRID® will deform instead of exhibiting epoxy’s brittle behavior. HIGRID® is also lighter and less expensive than aluminum extrusions and machined aluminum details, without any of the fit-up problems between these metal parts and the surrounding core. Before installation, simply wrap the plug in core-splice adhesive and insert it into the low density core. After bonding, it is ready to accept fasteners.

For fastener inserts, edge reinforcements and high impact energy absorbers, HIGRID® is the answer.

应用

  • 紧固件嵌件
  • 边缘加固
  • 控制面的横向边缘收尾
  • 执行器附件周围的加固
  • 高负载能量吸收器
  • 用于承载的边缘框架
  • 局部强度和致密化
  • 任何需要非常高机械强度的应用

特征

  • 比环氧树脂填充的蜂窝结构强得多
  • 比金属嵌件更高的强度重量比
  • 皮芯之间出色的剪切强度
  • 预切割尺寸,易于安装
  • 可靠,无气泡或空隙
  • 严格的公差消除了安装问题
  • 良性失效模式
  • 无刺激物或释放气体

可用性

  • 积木
  • 床单
  • 捏造的形状

 

HIGRID® corrugated aluminum honeycomb is produced in 5052 alloy, with either our DURA-CORE® II modifed conversion coating or our PAA-CORE® phosphoric acid anodized protection. Custom dimensions, cell sizes, tolerances and mechanical properties are available.

建造

基质: 5052合金

涂层: Dura-Core® II modified conversion coating or PAA-Core® phosphoric acid anodized protection

如何订购

When ordering, please specify HIGRID® using the following format: Example: HIGRID – PAA – 22.1 – 1/8, where

产品涂层密度像元大小
HIGRID®DUR 或 PAA22.11/8

可用尺寸

标准最大限度宽容
色带 (L) 英寸 (mm)96 (2,438)96 (2,438)+1.0 / -0.0 (+25.4 / -0.0)
横向 (W) 英寸 (mm)12 (305)24 (610)±1.0 (±25.4)
厚度 (T) 英寸 (mm)16 (406)16 (406)
高达 4 英寸(102 毫米)T±0.005 (±0.127)
超过 4 英寸(102 毫米)T±0.062 (±1.575)
密度见机械特性表±15%
像元大小见机械特性表±15%

机械特性

(HIGRID® Typical values at 75° F – US units)

密度像元大小压碎强度抗压强度梁剪切强度
磅/英尺3英寸压力压力压力
稳定的大号W
典型的典型的最低限度典型的最低限度典型的最低限度典型的最低限度
16.03/162200320025003300260018001440900740
22.11/8380056004500570046003200250023001500
22.13/32*340050004000510041002800221014001100
25.03/32*380056004500570046003000250016001250
35.01/16*580080006400850065004900370022001500
55.03/64*10000125001000015800110006600490024501950

(HIGRID® Typical values at 23° C – Si/metric units)

密度像元大小压碎强度抗压强度梁剪切强度
磅/英尺3英寸兆帕兆帕兆帕
稳定的大号W
典型的典型的最低限度典型的最低限度典型的最低限度典型的最低限度
16.03/1615.222.117.222.817.912.49.96.25.1
22.11/826.238.631.039.331.722.117.215.910.3
22.13/32*23.434.527.635.228.319.315.29.77.6
25.03/32*26.238.631.039.331.720.717.211.08.6
35.01/16*40.055.244.158.644.833.825.515.210.3
55.03/64*69.086.269.0108.975.845.533.816.913.4

*对于平分电池配置,电池大小指的是半六边形的大小。

轧制等级

If your operation calls for roll-forming HIGRID®, The Gill Corporation has optimized these following grades for enhanced roll-formability:

  • 22.1 – 3/32
  • 25.0 – 3/32
  • 55.0 – 3/64

Should you need roll-formed HIGRID® but cannot or choose not to roll-form it yourself, please ask us about The Gill Corporation Precision Processing. Besides roll-forming to your requirements, we can also pot, stabilize, rout, heat form, planform, chamfer, saw, bond, 3- and 5-axis machine and more. If you need this in a hurry, we also offer The Gill Corporation Precision Express, where your custom-machined core details can be on their way to you within 48 hours of your order. Please contact your Gill Corporation customer service representative for more information.

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