Gillcore® HF5035

Overview

Gillcore® HF5035 honeycomb core is a high performance non-metallic fiberglass honeycomb core. The honeycomb core is made of fiberglass fabric reinforced with heat resistant phenolic resin for moisture resistance and suitable for high temperature applications.

Applications

Engine nacelles and interior aircraft parts where high temperature application up to 350°F (177°C). Heat formability for complex and contour components.

Features

Good strength to weight ratio
Corrosion resistant
Fire resistant
High toughness, shear strength and shear modulus
Excellent thermal stability
Good formability for curve forming

Availability

Direction/Configuration	Hexagonal Core	Hexagonal Core
	Ribbon dimension as block width	Ribbon dimension as block length
L (Ribbon dimension)	Typical 48 inch (1,219 mm) Maximum 65 inch (1,651 mm)	Maximum 96 inch (2,438 mm)
W (Dimension normal to ribbon)	Typical 96 inch (2,438 mm) Maximum 144 inch (3,658 mm)	Maximum 48 inch (1,219 mm)
Thickness	23 inch (584.2 mm)	23 inch (584.2 mm)
Nominal cell size, in (cm)	0.375 ± 0.006 (0.952 ± 0.015)	0.375 ± 0.006 (0.952 ± 0.015)
Nominal core density	4.50 pound per cubic foot (72.08 kilograms per cubic meter)	4.50 pound per cubic foot (72.08 kilograms per cubic meter)

Custom block sizes available upon request

Construction

Reinforcement: Woven E-glass fiber cloth

Resin: Phenolic

Specifications

AMS3715, Rev. D

Properties	Test Method	Condition	Test at -75°F (-59°C)	Test at 75°F (24°C)	Test at 250°F (121°C)	Test at 350°F (177°C)
Sandwich Flatwise Tension, psi (MPa)	ASTM C297	Ambient Wet	1,250 (8.62) —	1,250 (8.62) 900 (6.21)	1,100 (7.58) 550 (3.79)	900 (6.21) 450 (3.10)
Stabilized Compression Strength, psi (MPa)	ASTM C365	Ambient Wet	857 (5.91) —	790 (5.45) 750 (5.17)	600 (4.14) 500 (3.45)	450 (3.10) 400 (2.76)
Stabilized Compression Modulus, ksi (GPa)	ASTM C365	Ambient Wet	84 (0.581) —	70 (0.483) 70 (0.483)	55 (0.379) 55 (0.379)	– –
Plate Shear Strength L-direction, psi (MPa)	ASTM C273	Ambient Wet	450 (3.10) —	440 (3.03) 390 (2.69)	340 (2.34) 270 (1.86)	190 (1.31) 150 (1.03)
Plate Shear Modulus L-direction, ksi (GPa)	ASTM C273	Ambient Wet	26 (0.179) —	26 (0.179) 25 (0.172)	21 (0.145) 15 (0.103)	12 (0.083) 7 (0.048)
Plate Shear Strength W-direction, psi (MPa)	ASTM C273	Ambient Wet	270 (1.86) —	250 (1.72) 240 (1.65)	200 (1.38) 180 (1.24)	140 (0.965) 110 (0.758)
Plate Shear Modulus W-direction, ksi (GPa)	ASTM C273	Ambient Wet	15 (0.103) —	14 (0.097) 14 (0.097)	13 (0.090) 9 (0.062)	8 (0.055) 5 (0.034)

(1) Wet Conditioning: 158°F ± 9°F (70°C ± 5°C), 95 ± 5% Relative Humidity, 750 Hours (+ 48/ -0 Hours)
(2) Temperature tolerance for testing is ±5°F

Health Precautions

This product is safe to use and apply when recommended precautions are followed. Before using this product, read and understand the Safety Data Sheet (SDS), which provides information on health, physical and environmental hazards, handling precautions and first aid recommendations. For industrial use only. Keep away from children. Additional information can be found at: www.thegillcorp.com. For sales and ordering information call 1-626-443-6094.

Disclaimer

All recommendations, statements, values and technical data herein are based on tests The Gill Corporation believes to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. Users shall rely on their own information and tests to determine suitability of the product for the intended use and assume all risks and liability resulting from their use of the product. The Gill Corporation’s sole responsibility shall be to replace that portion of the product that proves to be defective. The Gill Corporation will not be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements not contained in a written agreement signed by an officer of The Gill Corporation shall not be binding upon The Gill Corporation. Alcopan™, Alphex®, CGH® Dura-Core®, Gillfab®, Gillfloor®, Gilliner®, Gillite®, Gillfists®, GillVANA®, Higrid®, Hushgrid®, PAA-Core®, Plygrid®, Shapegrid®, Strikegrid®, Trussgrid® are registered trademarks of The Gill Corporation.

Gillcore® HF5035

Overview

Applications

Features

Availability

Construction

Specifications

Health Precautions

Disclaimer

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