Gillfab® 4036

Overview

Gillfab® 4036 is a lightweight sandwich panel made from thin epoxy-fiberglass reinforced facings bonded to aluminum honeycomb core.

Applications

Designed for use in interior applications such as wall partitions.

Features

• Very light-weight panel with thin facing skin
• Low smoke generation & fire resistant
• Good strength-to-weight ratio

Availability

	4036-125	4036-250	4036-375
Thickness, inch	0.125 (3.18)	0.250 (6.35)	0.375 (9.53
Facing, face/back, inch (mm)	0.005 / 0.005 (0.127 / 0.127)	0.005 / 0.005 (0.127 / 0.127)	0.005 / 0.005 (0.127 / 0.127)
Length, inch (mm)	144 (3,657.6)
Width, inch (mm)	48 (1,219.2)

Construction

Adhesive: Epoxy film
Core: Aluminum Honeycomb
Reinforcement: Fiberglass
Resin System: Epoxy

Specifications

• DFJ 7700253

Performance Properties, Typical

The following tests are conducted on Gillfab® 4036-375 panel in accordance with ASTM & The Gill Corporation internal test methods.

Test Type	Results	Test Method
Areal Weight, lb/ft² (kg/m²)	0.250 (1.22)	ASTM C271
Thickness, inch (mm)	0.373 (9.47)	ASTM C366
Warpage, in (mm)	0.240 (2.1)	Maximum individual, per TGC-GTP 45
Long Beam Flexure, Ribbon, RTA Ultimate Load, lbf (N)	82 (365)	ASTM D7249 (4-Point Loading: 10 inches load span, 20 inches support span. Specimen size: 24 inches x 3 inches)
Deflection at 40 lbf, inch (mm)	0.897 (23)
Long Beam Flexure, Transverse, RTA Ultimate Load, lbf (N)	68 (302)	ASTM C393 (4-Point Bend: 4 inches load span, 5.6 inches support span. Specimen size: 8 inches x 3 inches)
Deflection at 40 lbf, inch (mm)	0.892 (23)
Short Beam Shear, Ribbon, RTA Ultimate Load, lbf (N)	513 (2,282)	ASTM C393 (4-Point Bend: 4 inches load span, 5.6 inches support span. Specimen size: 8 inches x 3 inches)
Short Beam Shear, Transverse-RTA Ultimate Load, lbf (N)	314 (1,397)	ASTM C393 (4-Point Bend: 4 inches load span, 5.6 inches support span. Specimen size: 8 inches x 3 inches)
Stabilized Core Compression, RTA Ultimate Load, lbf/in²(MPa)	350 (2.4)	ASTM C365
Climbing Drum Peel, Ribbon, RTA n.lbf per 3 in. width (mm.kg per 76 mm width)	17 (8)	ASTM D1781
Flammability-60 seconds Vertical Self-extinguishing time, seconds	0	FAR Part 25 Appendix F Part 1a (1)(i)
Burn length, inch (mm)	2.2 (56)
Drip extinguish time, second	0
Rate of Heat Release (OSU) Maximum Heat Release, kW/m²	52	FAR Part 25 Appendix F Part IV
Total Heat Release within 2 min., seconds	37	FAR Part 25 Appendix F Part IV
Smoke Density (Flaming Mode) Average Maximum Specific Optical Density (D_m) during 4-minute test, Average ⁴D_m	75	FAR Part 25 Appendix F Part V

Figure shown reflects typical values and should not be used as design specifications.
RTA: Room Temperature Ambient

Health Precautions

This product is safe to use and apply when recommended precautions are followed. Before using this product, read and understand the Safety Data Sheet (SDS), which provides information on health, physical and environmental hazards, handling precautions and first aid recommendations. For industrial use only. Keep away from children. Additional information can be found at: www.thegillcorp.com. For sales and ordering information call 1-626-443-6094.

Disclaimer

All recommendations, statements, values and technical data herein are based on tests The Gill Corporation believes to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty, either expressed or implied. Users shall rely on their own information and tests to determine suitability of the product for the intended use and assume all risks and liability resulting from their use of the product. The Gill Corporation’s sole responsibility shall be to replace that portion of the product that proves to be defective. The Gill Corporation will not be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of, or inability to use, the product. Recommendations or statements not contained in a written agreement signed by an officer of The Gill Corporation shall not be binding upon The Gill Corporation. Alcopan™, Alphex®, CGH® Dura-Core®, Gillfab®, Gillfloor®, Gilliner®, Gillite®, Gillfists®, GillVANA®, Higrid®, Hushgrid®, PAA-Core®, Plygrid®, Shapegrid®, Strikegrid®, Trussgrid® are registered trademarks of The Gill Corporation.

Gillfab® 4036

Overview

Applications

Features

Availability

Construction

Specifications

Performance Properties, Typical

Health Precautions

Disclaimer

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